Our custom Insole Printer was designed to revolutionize the production of medical inlays by reducing waste and labor while delivering high-quality, custom-fit solutions for patients. This project brought together the expertise of three partners: one providing the software infrastructure, another supplying the material, and us handling the hardware, firmware, and printer software. The goal was to streamline the insole production process, making it faster, more sustainable, and more efficient.
The traditional method of producing inlays involves milling each one from a large foam block, a process that is both wasteful and labor-intensive:
By switching to 3D printing, we eliminate nearly all waste and reduce the need for labor-intensive postprocessing. The goal is a compelling business case, offering both environmental benefits and significant cost savings.
To meet the client’s needs, we created a printer based on our FELIX Pro XL platform, modified for high-speed production with foaming TPU (thermoplastic polyurethane) material. Here’s how we tackled the challenges to achieve optimal results:
1. Feasibility Phase
2. Prototype Phase
3. 0-Series Phase
4. Production Series Phase
Our client has already seen significant improvements in their production process, including:
This project demonstrates how custom 3D printing technology can streamline production, reduce costs, and promote sustainable manufacturing practices.
Looking for a custom 3D printing solution to meet your unique production needs? We’re here to help bring your vision to life with tailored, high-performance printing technology.
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